English
XIESHUN supplier Offline Visual Inspection XS-1100VI performs a comprehensive inspection of a variety of printing defects (such as missing printing, ink dots), color variances, misregistrations, die-cutting misalignments, embossing misalignments, etc., on card boxes of diverse specifications during the box assembly process.
This Offline AOI Inspection Machine features dynamic detection accuracy adjustment capabilities, enabling precise calibration of inspection accuracy in various zones during the testing process. This ensures that production efficiency remains unaffected, preventing any potential negative impact due to inaccurate inspections.
Moreover, the AOI Inspection system incorporates regional learning capability, enabling it to learn from local areas during inspections and preventing wastage issues stemming from inconsistent printing quality in non-critical zones.
Additionally, the system features automatic storage and classification of detected data, facilitating easy historical data retrieval and statistical analysis.
| Net weight: | about 2500KGS |
| Overall size: | 7000*1500*1700mm(XS-650VI) 7000*1700*1700mm(850VI) 7000*1950*1700mm(XS-1100VI) |
| Power supply: | 17 kW |
| Air consumption: | 6 Pa |
☞ Comprehensively detect various defects (missing print, ink spots), color difference, overprinting, die-cutting deviation, embossing deviation, etc. of carton boxes during gluing.
☞ The system has the function of dynamically adjusting the inspection accuracy, which is convenient for finely adjusting the inspection accuracy of different areas during the inspection process to avoid affecting production efficiency.
☞ The system has the function of regional learning. During the inspection process, it can focus on local areas for learning to avoid the waste problem caused by unstable print quality in non-key areas.
☞ The system has the function of automatically storing and classifying inspection data for convenient historical query and statistics.
Equipment performance indicators
| Project | Indicator |
| Normal printing station imaging accuracy: | 0.11mm × 0.125mm |
| Embossing station imaging accuracy: | 0.05mm × 0.125mm |
| Code inspection station: | The minimum 18mm barcode can be detected |
| Maximum detection size: | 500mm × 420mm |
| Minimum detection size: | 90mm × 90mm |
| Minimum spot area: | 0.08mm2 |
| Color difference: | △E ≧ 3 |
| Detection speed: | 220m/min |
Equipment functions
| Project | Function |
| Defect detection |
Missing print, dirty spots, etc.: Minimum detection area on the front: ≧0.08mm2 Overcoating, optical oil, concave and convex defects: Area ≧2mm2 Hot stamping defect minimum detection area: ≧0.08mm2 Overprint deviation detection: ≧0.1mm Die-cutting deviation detection: ≧0.1mm Barcode defects: Reading: error code, duplicate code Character detection: wrong word, missing word, corresponding to barcode Appearance detection: stains, broken lines, distorted barcodes, barcode black line defects Local color difference detection △E ≧ 3 Elab |
| Defect classification | The defect detection standard is seamlessly adjusted. For each defect, the defect detection standard can be set by manually dragging the scroll bar. |
| Easy modeling |
The modeling time for replacing one product is 3-5 minutes; Use a wizard modeling scheme to decompose the entire modeling process into several interconnected steps, guiding operators to implement modeling operations step by step |
| Defect display | Real-time display of defect images of the inspected products, defect occurrence locations, and defect scale information |
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Feeder Independent servo motor drives the variable Feed speed. Adjustable vibratory motors. The side panels can be minutely adjusted in width of the blank.. |
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Alignment Independent section with an unparallel lower carrier that guides the box to a parallel handrail that allows a perfect blank alignment. |
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Online inspection module High-speed image processing computer workstation. Visual Inspection Software System: Specialized visual inspection software PrintingPlus (version V5.0) General Defect Detection Software Module (Version V1.0) High-speed visual imaging unit, featuring Japanese imported optical lenses and Canadian-specific printing inspection cabinets. |
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Defect box collecting department • The upper and lower belts are driven by a multi-V belt transmission system, to avoid scratches during transportation. • Pneumatic ejecting device to minimize scratches on boxes. • Dual-lane collecting system upon request. |
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Delivery section Automatic and manual speed variation in coordination with a photocell. Processed material |
| Model | XS-1100VI | |
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A | 170-1100mm |
| B | 100-900mm | |
| E | 70-540mm | |
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A | 170-1050mm |
| B | 170-900mm | |
| E | 80-540mm |
Address
Lingzhan Road, Kunpeng Street, Wenzhou City, Zhejiang Province, China
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